Customized Defoamers - Addressing Different Cementing Foaming Scenarios

Oct 16, 2025

In oil and gas cementing operations, the stable operation of the drilling fluid system has a critical impact on cementing quality and prevents potential construction hazards. However, foaming often disrupts these operations.

Defoamers specifically designed to address foaming during cementing play an important role in practical scenarios.

 

 

I. Common Causes of Foaming During Cementing

 

1. Drilling fluids used for cementing contain various additives, some of which have surface-active properties. During the preparation and circulation of the drilling fluid, these additives can easily alter the surface tension of the fluid, leading to foam formation.

 

2. During cementing operations, the drilling fluid comes into contact with air during pumping and circulation. High-speed flow and agitation can draw large amounts of air into the drilling fluid system, causing foaming.

 

3. During cementing, gas from the formation may infiltrate the drilling fluid, interacting with components in the fluid and causing foam formation. Furthermore, impurities introduced during the circulation of the drilling fluid can also contribute to foam formation.

 

II. Adverse Effects of Foaming During Cementing

 

1. Foam reduces the density and suspension capacity of the drilling fluid, affecting the bond between the cement slurry and the formation. This can potentially lead to crossflow problems during the cementing phase, impacting subsequent oil and gas well production.

 

2. Foaming interferes with the rheological properties of the drilling fluid and increases pumping resistance, which not only consumes more energy but also affects the proper circulation of the drilling fluid, delaying cementing progress.

 

3. Excessive foam can easily adhere to the inner walls of equipment and pipelines, impacting normal equipment operation, increasing the frequency of equipment cleaning and maintenance, and increasing operating costs. Furthermore, foam can lead to inaccurate drilling fluid metering and affect the control of process parameters.

 

4. Excessive foaming during critical cementing stages can cause operational failures and even pose a potential threat to operational performance, resulting in financial losses and negative impact on the company's reputation.

 

III. Cementing Defoamer Details

 

1. Cementing defoamers are specialized additives developed to address foaming issues in drilling fluid systems during cementing operations. Throughout the entire drilling fluid preparation and cementing process, they effectively eliminate existing foam and inhibit foam regeneration, ensuring stable drilling fluid performance and smooth operation.

 

2. Formulated with specific ingredients and processed to ensure excellent solubility and dispersibility, they quickly incorporate into the drilling fluid system without adversely affecting its basic properties. They also provide long-lasting defoaming effects, adapting to complex cementing conditions.

 

IV. Application Scenarios of Cementing Defoamers

 

1. Cementing defoamers apply to all types of oil and gas well cementing operations, including those in onshore and offshore fields, and in various well depths and formation conditions. They are compatible with a variety of drilling fluid systems, including water-based and oil-based.

 

2. During the production and preparation of drilling fluid, adding a defoamer to the cementing section can inhibit foam generation in advance, ensure uniform mixing of raw materials, and guarantee the quality of drilling fluid; during the cementing construction process, it can respond to foaming problems in real time, avoid construction defects caused by foam, maintain a stable construction state, and help improve the quality of cementing operations.

 

 

 

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